The Winemaker’s Think Tank: Vol 24 – 5 Cost Effective Tips to Help you Save Money in Your Winemaking
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
Cost Effective Tips to Help you Save Money in Your Winemaking
1. Alternative Varietals – Most winemakers aspire to make a big, bold Cabernet Sauvignon or supple Merlot. While these grapes make excellent world class wine, they are not the only varietals that can give you these results. Call your grape supplier and ask for a list of varietals that they can source for you. Do some research on lesser known varietals such as Carignane, Cinsault, Grenache, or Gamay. Perhaps making one of these varietals in the style of your preferred varietal, will yield some satisfactory, and more cost effective results.
2. Reusing Barrels Safely and Effectively – Barrels contribute two factors to wine: oak flavor and a round mouthfeel. While the first few vintages aged in the barrel will be bursting with oak flavor, over time, the oak flavor will dissipate from the barrel, rendering it neutral. While the barrel may not be able to contribute a lot of flavor to the wine, it will still add an important reductive character through micro-oxidation. Wine will still continue to evaporate out of the barrel and yield a creamier, smoother mouthfeel. If the winemaker desires more oak flavor, oak may be added to the barrel in the form of chips, staves, spirals, or cubes. This method will allow the winemaker to keep using the barrel for many vintages, rather than replacing them when the oak flavor diminishes.
3. Oak Alternatives – Barrels have much of the visual “romance” associated with winemaking, however they can be a very costly investment. For a new home winemaker making smaller batches, it may not even be feasible to get a small enough barrel. Rather than putting the wine into a barrel, why not put the “barrel” into the wine? Oak is now available toasted in the same way a barrel would be and in a variety of forms and sizes. In each form, it will deliver oak flavor to the wine, some shapes having more surface area and acting more quickly, whereas other shapes may take longer to infuse flavor. These are a very cost effective and efficient way of imparting oak flavor to wine.
4. Involve Friends – As your home winemaking progresses, often times winemakers want more sophisticated processing and analytic equipment. While a Destemmer/Crusher or a Bladder Press may last you many years, it is a costly initial investment. One way to help defray the cost of the equipment is to purchase it with other winemakers. If you have friends who also make wine or can network through a wine appreciation society, you can find other vintners who may be willing to split the cost of the machines with you. This can turn crushing and pressing into a party! Not only will the cost be divided, but so will the labor. Another way to try and reduce the cost of equipment is to try and purchase used equipment. Keep an eye on Craig’s List and wine classifieds for pieces of equipment someone wants to part with. Also, a local winery may have some equipment that they no longer use as they have scaled up and they jump at an opportunity to sell it rather than allowing it to collect dust.
5. Increase Production – As with many item in life, buying in bulk is more cost effective. Speak with your local grape broker to see if they offer volume discounts. If you have formed a winemaking group to share equipment costs, then perhaps you can get a better price on grapes if you purchase together, rather than separately. The same idea applies to corks and bottles. Buying larger quantities, provided you have adequate storage space, will save you money.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
13 Steps to Making Red Wine from Grapes
13 Steps to Making Red Wine from Grapes
1. Sanitize and Crush and Destem – Inspect your grapes and remove any moldy clusters. Crush and destem into clean and sanitized food grade plastic tubs, stainless steel tanks, or glass carboys or demijohns. Always allow an extra 20% of volume for fermentation purposes as the wine will “expand” throughout fermentation. Always rinse your fermentation vessel with a sanitizing strength potassium metabisulfite solution (2oz/gallon or 3tbsp/gallon). Make sure that the sanitizing solution touches all the surfaces of the fermentation vessel and that the vessel is completely emptied out of all sanitizing solution after. Shake free any drops as best you can from the fermentation vessel. Having remaining sulfite liquid in the vessel will prohibit fermentation. Do not rinse the sanitizer off with water after sanitizing as that will reintroduce bacteria to the environment.
2. Once all of the grapes are crushed, try to accurately measure your quantity of must. Add ¼ tsp of potassium metabisulfite for every 5 gallons of must that you have. Mix up the must thoroughly.
3. Wait for 6-8 hours after the sulfite addition and then add pectic enzyme to the must. Musto Wine Grape offers generic pectic enzyme or Color Pro pectic enzyme that is specifically designed for red wine grapes. Follow the directions for the individual type of enzyme. Always mix it with water to create a 10% solution (if you use 5mls of enzyme, mix it with 45mls of water). The water allows it to better circulate throughout the must. Allow the pectic enzyme to work for 12 hours before yeast set.
4. Twenty four hours after crushing the grapes, mix the container thoroughly and take and record your measurements. Measure Brix, pH, and TA. If you need to adjust your must at all, this is the time to do it. Ideally your Brix should be between 23-28 degrees, the pH between 3.4-3.7, and the TA between 6-7g/L. Your initial Brix reading, multiplied by .55, will give you a close estimate of your ending alcohol by volume percentage.
5. If you would like to use fermentation tannins (FT Rouge, oak dust) or fermentation nutrients such as Opti-Red, add them after measurements and adjustments have been made. Musto Wine Grape packages FT Rouge and Opti Red in small packs for 5 gallon batches. If using oak dust, use 1/4cup for every 5 gallons of must. Mix any of these ingredients in thoroughly.
6. After measurements have been taken and any adjustments have been made, it is time to set yeast if you are using a cultured yeast strain. Use 1gram/gallon of wine must. Follow the yeast set directions on the packet explicitly and/or see the separate “Yeast Set” instructions.
7. After you atemperate and add your yeast, you may cover the vessel lightly with an old sheet or towel or place the lid gently on top of the bucket, if an airlock is in place. An air lock will allow the carbon dioxide to escape the pail without additional air getting in to oxidize the wine.
8. Obtain a must punch tool, a long stainless steel spoon, or your bare hands, and sanitize your tool or hands with sulfite sanitizer. This is what you will use to “punch down” or mix up the must three times a day. Try to mix everything very well, pushing all of the skins back down to the bottom, getting them very wet, and bringing up the piqued from the bottom. This should be done as often as possible, preferably three times a day. [Before work (7am), after work(5pm), and before bed (10pm)] When punching down every evening, take a sample of the liquid and using your hydrometer, track the Brix depletion. You should notice a drop in Brix daily.
9. If you are using additional yeast nutrients to assist in fermentation you will add them after fermentation has started. Fermaid O is added at the beginning of fermentation (1 day after yeast set) and all others (BSG yeast nutrient, Fermaid K, AnchorFerm) will be added at 1/3 depletion of the Brix (2/3 of the beginning amount of Brix). Follow the directions for the individual yeast nutrient, hydrating with water and mixing thoroughly.
10. If you are adding malolactic cultures to your wine, you may also chose to do this at 1/3 Brix depletion. If using a malolactic nutrient (Opti-Malo Plus) with the bacterial culture, hydrate the nutrient in a separate container from the bacteria and add to the must directly before the addition of the bacteria. Follow all directions on the bacteria and nutrient packets explicitly.
11. Punch down and take Brix measurements daily. When your hydrometer reads 0.90, you have fermented to dryness. At this point your malolactic fermentation may still continue, but the primary alcoholic fermentation is complete. You may now press the wine. Wash the press and sanitize using potassium metabisulfite. Again, make sure the press does not have an excessive puddles or lingering amounts of sanitizing solution remaining. Sanitize the receiving container (carboy, tank, demijohn, barrel) and any pumps or tubing that you may use. Anything that comes in contact with the wine should be rinsed with sulfite sanitizing solution. Place a screen or mesh (also sanitized) inside of the press to hold back any extra skins or seeds from getting through. Start scooping up the must and placing it in the press. Some of the liquid will immediately flow through, this is the “free run”. When the press is full, slowly begin pressing. Do not try and press every last drop out of the must as this can lead to seed cracking and bitterness in the wine. Fill each container to within ½” of the top and secure a bung and airlock in place. Malolactic fermentation will exude a small amount of carbon dioxide and there will be trapped gas within the wine that will need to escape the container.
12. Allow the wine to sit for 2-3 weeks. You can conduct malolactic chromatography or bring a sample to a winemaker at Musto Wine Grape for analysis to ensure that your secondary fermentation is finished. At this point you should see a nice thick layer of lees in the bottom of the carboy or demijohn. You will want to place the full vessel onto an elevated surface such as a table and place the new, sanitized, empty vessel on the floor below. Using a sanitized siphon, rack the wine into the new carboy. You may have space at the top which will need to be “topped off” with more wine. You can either use wine from another container, or finished wine to do this. It is very important that there is less than a 1/2” of headspace in each container. At this point you should also add 1/4tsp of potassium metabisulfite per 5 gallons of wine.
13. Now it is time to let your wine age. You will need to rack it and add additional SO₂ every 3 months. Make sure you sanitize all equipment and containers when racking and keep them topped off within ½”. Come visit Musto Wine Grape for bottling advice and supplies.
The Winemaker’s Think Tank: Vol 23 – How do I test for Acid?
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
How do I test for Acid?
When testing for acidity in wine, you are looking for the Total Acidity value, or the amount of acids in grams per liter of wine. While this may sound complex, it will help you in achieving a proper balanced flavor in your end product. You will need a few basic lab supplies: a test tube, a small 10ml graduated syringe, phenalthalein, sodium hydroxide. Draw a 15ml sample of the wine to be tested into the test tube. Add three drops of the phenalthalein. Swirl the drops around in the wine to mix it in thoroughly. (Note: When using sodium hydroxide, be very careful. It is a strong base that can cause burns. We suggest wearing eye and skin protection.) Using the 10 ml graduated syringe, slowly drop in the sodium hydroxide by .5ml at a time. Every drop, swirl the test tube contents to mix and observe any color reactions. Upon adding the drop, you will see an immediate color change, that will then dissipate. For white wines, you will observe a pink color and for red wines you will observe a grey color. Keep repeating the process of adding a drop, swirling and observing until the color change is permanent. The amount of sodium hydroxide used, when the color change is permanent, will give you the Total Acidity. If 6ml of Sodium Hydroxide are used, then the wine contains .6% or 6g/L of TA.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
The Winemaker’s Think Tank: Vol 22 – Seven Most Common Winemaking Mistakes
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
Seven Most Common Winemaking Mistakes
1. Headspace – When making wine, it is imperative that any vessel being used is filled completely. Filling carboys, demijohns, or fixed capacity tanks to the highest level possible, minimizing any air space it very important to prevent oxidation. If using a barrel, the barrel will allow for some evaporation as the wine ages. It is critical to top of the barrel with additional wine as this will prevent the oxidation of the wine in the barrel. Barrels do promote a small amount of oxidation, referred to as micro-oxidation, which is helpful at creating a creamier mouthfeel and promoting the expression of fruit flavors and aromas. If a large headspace develops due to evaporation, this can cause severe oxidation in the wine.
2. Degassing– Carbon dioxide gas is a byproduct of the yeast during alcoholic fermentation. Often times the bubbles of SO₂ are so small, they get trapped by the weight of the wine. If the wine is not purposefully degassed, the bubbles may come out of solution in the bottle, resulting in a fizzy wine for the drinker. The degassing process is relatively simple. One may purchase a degassing tool that is attached to a cordless power drill and stirs the wine at a high speed, agitating it and releasing the trapped bubbles. The winemaker can also splash the wine while racking, agitating the wine and releasing the trapped bubbles of gas. As long as the wine has been stirred vigorously, the gas should dislodge and escape, ensuring that it will not be fizzy in the bottle.
3. Sanitation – This may be the most important step in all of winemaking. While cleaning and sanitizing may be a tedious and time consuming process, it is critical to ensure a healthy, long lasting wine. There are an assortment of cleaning agents (B-Brite, Soda Ash, Sterox) that are excellent at cleaning wine making equipment and removing stains. These products need to be rinsed off thoroughly and should be thought of as “soap” rather than sanitizer. After the equipment has been washed and well rinsed, it must then be sanitized with potassium metabisulfite. A solution of 2 ounces of sulfite powder, dissolved into one gallon of water, will yield a strong sanitizing solution that will kill off any microbes that could spoil the wine. This will ensure the longevity of the wine in the aging vessel or bottle.
4. Bench Trials – When using a fining agent or oak additive to your wine, it is very important to first conduct a small trial of the product, before adding it to the entire batch. Assess the addition rate for the compound you would like to add to the wine. Using that as a guide for your ratio, pull out a small amount of the wine and add the compound, making sure that the ratio is accurate for that size sample. Allow the sample to sit for a few days and try it. If the results are what you were striving for, then you can apply the compound to the entire batch. This will help save you time and money if you are not satisfied with the results of the bench trial and will help you most effectively improve your wine.
5. Sulfites – Sulfites are a naturally occurring compound within wine. While sulfites do exist naturally, they are at a low level, not sufficient for helping to preserve the wine as an antioxidant. Additional potassium metabisulfite must be added to help prevent oxidation as well as prevent any advantageous microbes from growing in the wine. If the winemaker neglects to add sulfites to the wine, it will easily oxidize and could also be susceptible to bacterial contamination.
6. Record keeping – Often times with winemaking, “the devil is in the details”. The smallest change in yeast strain, nutrition, and grape acid and sugar content, can have dramatic effects on the resulting wine. The best winemakers, on the home or professional level, take meticulous notes on all of their activities and observations. By keeping track of each step of their process, they are able to reproduce their very best wines and also do research on what went wrong with their failures.
7. Timing – It is said that timing is everything. This is particularly true for winemaking. Many folks assume after fermentation, they can just leave the wine alone to age and it will come out beautifully if untouched. This is not the case. The wine needs to be maintained with racking and sulfites to ensure its longevity. Sometimes in winemaking, a fault may develop, Rather than researching a way to fix the fault or seek some professional advice, some winemakers elect to do nothing and hope the fault goes away. Often times, these faults progress and get worse. If caught early, they can be easier to fix.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
Making Wine from a 1 Gallon Wine Kit By Frank Renaldi
I have never made a gallon of wine in my life; I mean not that small a batch. I am used to making much more wine at a time, from a few gallons to 4000 gallons at a winery. I have made wine from mostly fresh grapes, white juice and even 6 gallon kits. In fact I have made over 50 kits in my days, but I had to think twice before I made a ONE gallon kit.
Well, I did it and guess what? It was fun! I made a one gallon kit from Mosti Mondiale Vinifera Noble. I tried the Malbec, since I just made 45 gallons from Chilean grapes. I thought it would be a good comparison on the nose and the taste. Since I made kits before, I was familiar with the process. And this small kit was no different – It was the same process you have for the standard six gallon kits.
The biggest challenge I had to deal with was the smaller fermentation and storage vessels required for one gallon of wine. I started by pouring the grape juice in a one gallon bottle and then topping it with water to measure out the correct volume. You can buy a two gallon fermentation pail, but I thought I would try using one of my 3 gallon carboys with an air trap. So I poured the gallon of adjusted wine into the 3 gallon carboy and then poured the yeast into the opening in the carboy. It worked fine.
In order to test the specific gravity of the wine during fermentation, I just poured some of the wine into a hydrometer jar. After taking the measurement, I poured the wine back into the carboy to continue fermenting. There was no wasting of wine on this batch. When I had to stir the wine, I simply shook the entire carboy.
When fermentation was complete, I racked the wine into a small pail. Then I added in the packets of sulfite, sorbate and clarifying agents supplied with the kit. Then this finished wine was poured into a gallon jug to settle for further rackings and aging. Always remember to top off the storage vessel to avoid oxidation.
I think the biggest challenge was the de-gassing of the wine. Normally, with a six gallon kit we whip the wine with a degassing wand on the end on a drill. We need to get rid of the gas trapped in the wine for clarifying and for a still wine (no fizz). With this small batch, there really is not enough wine to whip. I decided to use a vacuum pump to degas the wine, which I have also used on larger batches of kit wines. A small vacuum pump is easy to use and economical.
So, my wine is aging and smells wonderful. I will get five 750ml bottles of wine from this kit. So why make such a small batch? It is a great way to learn how to make wine as a beginning wine maker. The cost is minimal, but the experience is great. You can make 2, 3, or 4 different grape varietals and blend them when they are finished. Once you get your feet wet with these starter kits, you can move onto six gallon kits which yield 30 bottles – now we are talking. Then you have the confidence to move up to juice and grapes. After that, there is no stopping you!
Have fun with this smaller kit. I did and had fun doing it!!
Frank Renaldi
The Winemaker’s Think Tank: Vol 21 – Do I need a barrel to make wine? Can I just use tanks/glass?
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
Do I need a barrel to make wine? Can I just use tanks/glass?
Most aspiring winemakers hold romantic visions of putting their wine in a barrel, tasting it periodically with loved ones, waiting until the magical moment it tastes perfect, and is ready to bottle. While there are benefits of barrel aging wines, it is not required to create a dry wine with oak flavors. Juice may be fermented in barrels, tanks, carboys, or pails. While the oak will add certain flavor characteristics and “sacrificial tannins” to the wine during fermentation, the winemaker can add oak dust, chips, or staves to create a similar effect. Furthermore, during the aging process, oak chips, spirals, staves, balls, cubes, etc. can be added to the wine to give it a pleasant oaked flavor. This is ideal for the home winemaker as it is more cost effective and often requires less time than traditional barrel aging. When wine is aged in a barrel, some of the wine evaporates out of the barrel, often referred to as the “angel’s share”. This results in a more concentrated, creamy mouthfeel as well as an oaked flavor. The wine within the barrel must be maintained as the evaporation will cause an air gap in the barrel (headspace), which can promote oxidation. Spare wine must be kept in a separate container to be used to top off the barrel to minimize this headspace. In summary, barrel can add a beautiful finesse and flavor to your homemade wine, but are not crucial to home winemaking success.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
The Winemaker’s Think Tank: Vol 20 – When should I bottle?
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
When should I bottle?
The answer to this question can have many directions. The simple answer is: when the wine is ready. On average, white wines may be bottled 6-12 months after fermentation. Red wines benefit more from bulk aging, that is, aging all of that varietal together in a large vessel such as a tank or barrel or carboy, rather than in individual bottles. A red wine should bulk age for at least a year before bottling. Premium red wines age for at least 3 years in large vessels before bottling.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
The Winemaker’s Think Tank: Vol 19 – Should I rinse my corks?
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
Should I rinse my corks?
Today, most manufactured corks are made in a sanitized environment and then packaged in vacuum sealed bags to ensure cleanliness. There is no need to boil, soak, or rinse the corks before use.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
The Winemaker’s Think Tank: Vol 18 – Tips for Racking Your Wine
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
The Joys of Racking Wine….
Racking your wine is a necessary evil. We know it can be tedious, but it the end it is so worth it.
Things to keep in mind when racking:
• Cleanliness: We cannot express this enough. The cleaner your cellar, the less risk you have of spoilage, the better your wine will be. Aka SANITIZE EVERYTHING!! (however if doing MLF rinse with hot water as not to kill the ML bacteria) Use a solution of potassium metabisulfite dissolved in warm water. Add 2 tbsp to a 5 gallon bucket of water. Make sure that everything that will touch your wine (siphon, hosing, carboys, stirring rods) are all rinsed with this solution. Do not rinse it off with water, just shake off any excess droplets.
• Primary Racking: Rack after your primary alcoholic fermentation is complete. This protects your wine from any initial microbial fermentation issues. Getting the new wine off of the dead yeast cells in important for the health of your wine to prevent off aromas.
• Secondary Racking: Rack after the Malo-Lactic fermentation has finished. At the second racking you will want to rack your wine into an aging vessel. Whether that is a stainless steel tank or an oak barrel. Don’t forget to sulfite, unless you are doing MLF.
• Third and/or Fourth Racking is used more for clarification purposes. Solids and fining agents (if used) will fall out of suspension and form a layer on the bottom of your aging vessel. Racking every 2-3 months, will consistently clarify your wine.
• Using a pump makes life so much easier. You can pretty much sit back and relax with a glass of wine while your juice is being transferred. If you don’t have a pump the best way to rack is by using a siphon and the gravity method. Put the primary vessel up some place high (a table) and rack into your new vessel on a lower surface (floor).
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
The Winemaker’s Think Tank: Vol 17 – Should I Add Sugar?
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
Do I add sugar?
Adding sugar can fall into two categories. If sugar is added prior to fermentation, it is called chapitalization and will increase the Brix (sugar level) of the must, resulting in a higher alcohol by volume wine. The yeast will process this sugar in addition to the grape sugars and will turn it into alcohol. Chapitalization is an important step for under ripe grapes, lacking in sugar.
Another form of sugar addition to wine is post-fermentation. This must be done with much care as to not restart fermentation. Adding the sugar after fermentation may reactivate yeast by offering them another food source and cause them to ferment that sugar as well. This can be prevented by adding sulfites to at least 50ppm to kill off the yeast. Adding sugar after sulfites will effectively back sweeten the wine, giving residual sugar and a sweet flavor to the wine. The winemaker can also add potassium sorbate to the wine, provided that the wine has not gone through malo-lactic fermentation. Potassium sorbate cannot be added to a wine that has undergone MLF as it will result in an off aroma of geranium taint. Potassium sorbate is strongly suggested for white wines that the winemaker would like to add residual sugar to. The sorbate will encapsulate any yeast particles, prohibiting them from metabolizing the sugar that was added for sweetening.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
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