Setting up your stainless steel tank
Once the home winemaker has mastered the art of getting just the right amount of wine into dozens of different sized carboys, they may be wondering if there is an easier way to ferment and bulk age their wine. Enter the stainless steel tank!
While getting a stainless tank may seem like a big next step, it’s likely one of the best decisions you will make, assuming production levels are high enough. If you’re a home winemaker who has a couple carboys sitting in the cellar, your goal probably isn’t a larger tank. But if you’re making anything more than that, it may just make your life that much easier (and fun!)
A variety of sizes
Stainless steel tanks come in many sizes, from 100 liters (26 gallons) to 10,000 liters or more! Unless you’re looking to start their own large scale commercial winery, you’ll likely start your search in the 100L+ range.
Variable capacity or fixed volume
Part of the beauty of stainless tanks is that unlike carboys, demijohns, and barrels, they are oftentimes variable capacity. What does this mean? It means you don’t have to worry about constantly topping up, blending other wines into your batch to allow it to reach the neck of the vessel, the threat of oxidation, or employing inert gas to keep the head space at the top of the vessel blanketed. Some winemakers prefer fixed capacity tanks, but again, the downside is that you really need to stay on top of keeping them full the entire time you’re bulk aging.
A fixed capacity tank. These will usually have a hatch at the top rather than a variable lid that can be lowered or raised.
A variable capacity tank with floating lid
Time to set up your stainless steel tank
Setting up your tank is very simple to do. The basic setup will include a stand, valves, tasting valve, and maybe a thermometer and a thermowell. The tank may come with a stand or leveling feet which elevate it from the ground. Even the most simplistic, small tank may come with these, though some will only be basic enough that they get placed directly onto the floor or a pallet. The smallest tanks will not have a manway, since you can easily reach in from the top for cleaning or extracting the juice or must post fermentation. Some will have a valve on the bottom and some will not.
A thermometer gets inserted into the thermowell for constant temperature readings
What else might I need to set up on my tank?
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A manway
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1 or more valves
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Sight gauge (plastic tube on side of tank indicating volume in tank)
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Racking port and drainage port (higher and lower ports, respectively)
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Gaskets and clamps (most common are 1.5″ / 2″ / 2.5″)
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Gasket and pump (for variable capacity tank)
Musto Wine Grape is happy to offer a wide range of Marchisio stainless steel tanks, from 100L capacity onward. Come see us and we will be happy to speak with you in detail about what tank is the best for you!
The Winemaker’s Think Tank: Vol 38 – “So my wine is done fermenting, when do I rack it?”
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
So my wine is done fermenting, when do I rack it?
After fermentation, the next immediate step is to remove the new wine from its lees, which is the sediment left behind after fermentation. The lees contain dead yeast cells, grape particulates, and maybe even a few fruit flies that could lead to the development of some unpleasant aromas in the wine if not removed. Hydrogen sulfide can be produced from the lees if left in with the new wine. The first racking should be done within a week after fermentation is complete, the sooner the better. The wine should be racked into a sanitized container, with the wine filling the vessel completely, leaving a very little amount of headspace. In a carboy, the wine should go up to the neck of the carboy. After the first racking, the wine should be stored in a cool place. If the wine has been inoculated with Malo-lactic cultures, secondary fermentation will continue after the racking as the bacteria will travel over with the new wine into the new vessel. If the wine is going through MLF, do not add sulfites until this fermentation has been completed. If the wine is not going through MLF, then add a ¼ tsp of potassium metabisulfite per 5 gallons of wine to help preserve the wine. Rack every two months to continue clarifying and purifying the wine. Be sure to add sulfites each time that you rack.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
The Winemaker’s Think Tank: Vol 35 – How do I know if fermentation is complete?
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
How do I know if fermentation is complete?
It is often easy to see visual signs of fermentation: from activity in the airlock, bubbles, and the formation of a cap to the aromas of yeast and carbon dioxide, the wonders of fermentation are succinct observation. But how does the home winemaker know when the fermentation is complete? The simplest way of seeing if fermentation is complete is to taste the wine and observe if there is any sweetness to it. If there is still sugar that you can taste, the yeast have not yet completed their job. The most accurate and scientific way of seeing if fermentation is complete is to take a measurement of the Brix via a hydrometer. A hydrometer is a glass instrument that reads sugar content via the hydrometers buoyancy in wine juice. The juice sample should always be placed into a sanitary, cylindrical shaped vessel. As the wine ferments, yeast consumer sugar and excrete alcohol, making a thinner, less dense liquid. At the beginning of fermentation, the hydrometer will not sink very far into the wine. The sugars within the juice make it thicker and the hydrometer will float on top of the juice. As fermentation progresses the new wine becomes less dense and sugary, allowing the hydrometer to sink down into the liquid. When the fermentation is complete, the hydrometer will sink down into the liquid to the 0 mark, if not farther. When reading the hydrometer, spin it slightly in the cylinder to dislodge any bubbles that may cling to the sides of the hydrometer. Observe where the meniscus of the wine falls on the gradients of the hydrometer. This will give you your sugar level in degrees Brix of the fermenting wine. When the hydrometer sinks to zero or below, the fermentation is complete and you can rack the wine.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
The Winemaker’s Think Tank: Vol 32 – “What do I do if I have a stuck fermentation?”
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
What do I do if I have a stuck fermentation?
Sometimes, even though we take great care as winemakers to avoid it, we can get caught with a stuck fermentation. Yeast are incredible creatures, capable of very rapid reproduction, but they do have their limiting factors. It is very important to know the limitations of the certain yeast strain that you are using for your wine. Evaluate your must’s pH to ensure that it is above 3.2, the lower pH environmental threshold for most yeast strains. Take into consideration the alcohol tolerance of the yeast that you selected. If you take the initial Brix level and multiply it by .55, you will have a pretty close estimate of your ending alcohol by volume. Make sure that you haven’t put in a yeast that is unable to handle the rising alcohol levels of the must. Another important factor to consider is the temperature of the must. All yeast strains have a preferred temperature window in which they like to work and reproduce. Because fermentation is an exothermic reaction, check your temperatures (if making reds always take a measurement under the cap) and be sure they haven’t gotten so warm that the yeast may be dying off. The opposite is also true, ensuring that your juice or must have warmed up enough to allow the yeast to begin their processing. Lastly, another important factor to consider in the health of your fermentation is the nutrition of your yeast. Aside from the sugar that they consume, yeast also need proteins, vitamins, and minerals to complete a healthy fermentation. Using a nutrient, such as Fermaid, will give the yeast the other elements needed to properly process the juice.
After the careful evaluation of these factors, you may need to add a small amount of water, nutrients, or heat or cool the must/juice. A winemaker at Musto Wine Grape is happy to help you with the amounts and timing of these additions. If all of these factors have been evaluated and adjusted for, prior to fermentation, and you still have a stuck fermentation, you will need to restart the fermentation. Please contact support@juicegrape.com and a trained winemaker can help you with a restart procedure.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
12 Steps to Making Wine from White Grapes
Making Wine from White Grapes
1. Sanitize and Crush and Destem – Inspect your grapes and remove any moldy clusters. Crush and destem into clean and sanitized food grade plastic tubs. Always rinse your receiving vessel with a sanitizing strength potassium metabisulfite solution (2oz/gallon or 3tbsp/gallon). Make sure that the sanitizing solution touches all the surfaces of the vessel and that the vessel is completely emptied out of all sanitizing solution after. Shake free any drops as best you can from the vessel. Having remaining sulfite liquid in the vessel will prohibit fermentation. Do not rinse the sanitizer off with water after sanitizing as that will reintroduce bacteria to the environment.
2. Once all of the grapes are crushed, try to accurately measure your quantity of must. Add ¼ tsp of potassium metabisulfite for every 5 gallons of must that you have. Mix up the must thoroughly.
3. Wait for 2 hours after the sulfite addition and then add pectic enzyme to the must. Musto Wine Grape offers generic pectic enzyme or Cinn Free pectic enzyme that is specifically designed for white wine grapes. Follow the directions for the individual type of enzyme. Always mix it with water to create a 10% solution (if you use 5mls of enzyme, mix it with 45mls of water). The water allows it to better circulate throughout the must. Allow the pectic enzyme to work for 6 hours before pressing.
4. Press the Must – Wash the press and sanitize using potassium metabisulfite. Again, make sure the press does not have an excessive puddles or lingering amounts of sanitizing solution remaining. Sanitize the receiving container for fermentation (carboy, tank, demijohn, barrel) and any pumps or tubing that you may use. Anything that comes in contact with the wine should be rinsed with sulfite sanitizing solution. Place a screen or mesh (also sanitized) inside of the press to hold back any extra skins or seeds from getting through. Start by scooping up the must and placing it in the press. Some of the liquid will immediately flow through; this is the “free run”. When the press is full, slowly begin pressing. Do not try and press every last drop out of the must as this can lead to seed cracking and bitterness in the wine. Fill each container to within 6 inches of the top, to allow room for fermentation. This process will cause the juice to foam up and generate gas, therefore volume.
5. After pressing the grapes, mix the container thoroughly and take and record your measurements. Measure Brix, pH, and TA. If you need to adjust your juice at all, this is the time to do it. Ideally your Brix should be between 21-26 degrees, the pH between 3.2-3.5, and the TA between 6.5-8.5g/L. Your initial Brix reading, multiplied by .55, will give you a close estimate of your ending alcohol by volume percentage.
6. If you would like to use fermentation tannins (FT Blanc) or fermentation nutrients such as Opti-White, add them after measurements and adjustments have been made. Musto Wine Grape packages FT Blanc and Opti-White in small packs for 5 gallon batches. Mix any of these ingredients in thoroughly.
7. After measurements have been taken and any adjustments have been made, it is time to set yeast if you are using a cultured yeast strain. Use 1gram/gallon of wine must. Follow the yeast set directions on the packet explicitly and/or see the separate “Yeast Set” instructions.
8. After you atemperate and add your yeast, cover your tank with a floating lid or your carboy or demijohn with an airlock. An air lock will allow the carbon dioxide to escape the container without additional air getting in to oxidize the wine.
9. Stir the juice every other day to re-suspend the yeast and nutrients. Keeping the yeast in suspension is important to give it access to sugar and nutrients and to avoid the production of H₂S.
10. If you are using additional yeast nutrients to assist in fermentation you will add them after fermentation has started. Fermaid O is added at the beginning of fermentation (1 day after yeast set) and all others (BSG yeast nutrient, Fermaid K, AnchorFerm) will be added at 1/3 depletion of the Brix (2/3 of the beginning amount of Brix). Follow the directions for the individual yeast nutrient, hydrating with water and mixing thoroughly.
11. If you are adding malolactic cultures to your wine (Chardonnay), you may also chose to do this at 1/3 Brix depletion. If using a malolactic nutrient (Opti-Malo Plus) with the bacterial culture, hydrate the nutrient in a separate container from the bacteria and add to the must directly before the addition of the bacteria. Follow all directions on the bacteria and nutrient packets explicitly.
12. Monitor the progression of the juice by taking daily hydrometer readings. Using a sanitized wine thief or syringe, pull a sample of fermenting wine that is large enough to fill the hydrometer cylinder. Always sanitize the hydrometer and the cylinder before taking a reading. Look to the meniscus of the wine surface in relation to the hydrometer for the most accurate reading. When the wine is fermented to dryness (0.90 Specific Gravity), is has completed its primary fermentation. Allow the lees particles to settle, and then rack the wine into a sanitized container. Be sure that the container is filled within ½” of the top to prevent air exposure. At this point, it is imperative to add ¼ tsp of potassium metabisulfite per 5 gallons of wine. The sulfites will kill off any harmful microbes and prevent the wine from oxidizing.
The Winemaker’s Think Tank: Vol 24 – 5 Cost Effective Tips to Help you Save Money in Your Winemaking
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
Cost Effective Tips to Help you Save Money in Your Winemaking
1. Alternative Varietals – Most winemakers aspire to make a big, bold Cabernet Sauvignon or supple Merlot. While these grapes make excellent world class wine, they are not the only varietals that can give you these results. Call your grape supplier and ask for a list of varietals that they can source for you. Do some research on lesser known varietals such as Carignane, Cinsault, Grenache, or Gamay. Perhaps making one of these varietals in the style of your preferred varietal, will yield some satisfactory, and more cost effective results.
2. Reusing Barrels Safely and Effectively – Barrels contribute two factors to wine: oak flavor and a round mouthfeel. While the first few vintages aged in the barrel will be bursting with oak flavor, over time, the oak flavor will dissipate from the barrel, rendering it neutral. While the barrel may not be able to contribute a lot of flavor to the wine, it will still add an important reductive character through micro-oxidation. Wine will still continue to evaporate out of the barrel and yield a creamier, smoother mouthfeel. If the winemaker desires more oak flavor, oak may be added to the barrel in the form of chips, staves, spirals, or cubes. This method will allow the winemaker to keep using the barrel for many vintages, rather than replacing them when the oak flavor diminishes.
3. Oak Alternatives – Barrels have much of the visual “romance” associated with winemaking, however they can be a very costly investment. For a new home winemaker making smaller batches, it may not even be feasible to get a small enough barrel. Rather than putting the wine into a barrel, why not put the “barrel” into the wine? Oak is now available toasted in the same way a barrel would be and in a variety of forms and sizes. In each form, it will deliver oak flavor to the wine, some shapes having more surface area and acting more quickly, whereas other shapes may take longer to infuse flavor. These are a very cost effective and efficient way of imparting oak flavor to wine.
4. Involve Friends – As your home winemaking progresses, often times winemakers want more sophisticated processing and analytic equipment. While a Destemmer/Crusher or a Bladder Press may last you many years, it is a costly initial investment. One way to help defray the cost of the equipment is to purchase it with other winemakers. If you have friends who also make wine or can network through a wine appreciation society, you can find other vintners who may be willing to split the cost of the machines with you. This can turn crushing and pressing into a party! Not only will the cost be divided, but so will the labor. Another way to try and reduce the cost of equipment is to try and purchase used equipment. Keep an eye on Craig’s List and wine classifieds for pieces of equipment someone wants to part with. Also, a local winery may have some equipment that they no longer use as they have scaled up and they jump at an opportunity to sell it rather than allowing it to collect dust.
5. Increase Production – As with many item in life, buying in bulk is more cost effective. Speak with your local grape broker to see if they offer volume discounts. If you have formed a winemaking group to share equipment costs, then perhaps you can get a better price on grapes if you purchase together, rather than separately. The same idea applies to corks and bottles. Buying larger quantities, provided you have adequate storage space, will save you money.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
13 Steps to Making Red Wine from Grapes
13 Steps to Making Red Wine from Grapes
1. Sanitize and Crush and Destem – Inspect your grapes and remove any moldy clusters. Crush and destem into clean and sanitized food grade plastic tubs, stainless steel tanks, or glass carboys or demijohns. Always allow an extra 20% of volume for fermentation purposes as the wine will “expand” throughout fermentation. Always rinse your fermentation vessel with a sanitizing strength potassium metabisulfite solution (2oz/gallon or 3tbsp/gallon). Make sure that the sanitizing solution touches all the surfaces of the fermentation vessel and that the vessel is completely emptied out of all sanitizing solution after. Shake free any drops as best you can from the fermentation vessel. Having remaining sulfite liquid in the vessel will prohibit fermentation. Do not rinse the sanitizer off with water after sanitizing as that will reintroduce bacteria to the environment.
2. Once all of the grapes are crushed, try to accurately measure your quantity of must. Add ¼ tsp of potassium metabisulfite for every 5 gallons of must that you have. Mix up the must thoroughly.
3. Wait for 6-8 hours after the sulfite addition and then add pectic enzyme to the must. Musto Wine Grape offers generic pectic enzyme or Color Pro pectic enzyme that is specifically designed for red wine grapes. Follow the directions for the individual type of enzyme. Always mix it with water to create a 10% solution (if you use 5mls of enzyme, mix it with 45mls of water). The water allows it to better circulate throughout the must. Allow the pectic enzyme to work for 12 hours before yeast set.
4. Twenty four hours after crushing the grapes, mix the container thoroughly and take and record your measurements. Measure Brix, pH, and TA. If you need to adjust your must at all, this is the time to do it. Ideally your Brix should be between 23-28 degrees, the pH between 3.4-3.7, and the TA between 6-7g/L. Your initial Brix reading, multiplied by .55, will give you a close estimate of your ending alcohol by volume percentage.
5. If you would like to use fermentation tannins (FT Rouge, oak dust) or fermentation nutrients such as Opti-Red, add them after measurements and adjustments have been made. Musto Wine Grape packages FT Rouge and Opti Red in small packs for 5 gallon batches. If using oak dust, use 1/4cup for every 5 gallons of must. Mix any of these ingredients in thoroughly.
6. After measurements have been taken and any adjustments have been made, it is time to set yeast if you are using a cultured yeast strain. Use 1gram/gallon of wine must. Follow the yeast set directions on the packet explicitly and/or see the separate “Yeast Set” instructions.
7. After you atemperate and add your yeast, you may cover the vessel lightly with an old sheet or towel or place the lid gently on top of the bucket, if an airlock is in place. An air lock will allow the carbon dioxide to escape the pail without additional air getting in to oxidize the wine.
8. Obtain a must punch tool, a long stainless steel spoon, or your bare hands, and sanitize your tool or hands with sulfite sanitizer. This is what you will use to “punch down” or mix up the must three times a day. Try to mix everything very well, pushing all of the skins back down to the bottom, getting them very wet, and bringing up the piqued from the bottom. This should be done as often as possible, preferably three times a day. [Before work (7am), after work(5pm), and before bed (10pm)] When punching down every evening, take a sample of the liquid and using your hydrometer, track the Brix depletion. You should notice a drop in Brix daily.
9. If you are using additional yeast nutrients to assist in fermentation you will add them after fermentation has started. Fermaid O is added at the beginning of fermentation (1 day after yeast set) and all others (BSG yeast nutrient, Fermaid K, AnchorFerm) will be added at 1/3 depletion of the Brix (2/3 of the beginning amount of Brix). Follow the directions for the individual yeast nutrient, hydrating with water and mixing thoroughly.
10. If you are adding malolactic cultures to your wine, you may also chose to do this at 1/3 Brix depletion. If using a malolactic nutrient (Opti-Malo Plus) with the bacterial culture, hydrate the nutrient in a separate container from the bacteria and add to the must directly before the addition of the bacteria. Follow all directions on the bacteria and nutrient packets explicitly.
11. Punch down and take Brix measurements daily. When your hydrometer reads 0.90, you have fermented to dryness. At this point your malolactic fermentation may still continue, but the primary alcoholic fermentation is complete. You may now press the wine. Wash the press and sanitize using potassium metabisulfite. Again, make sure the press does not have an excessive puddles or lingering amounts of sanitizing solution remaining. Sanitize the receiving container (carboy, tank, demijohn, barrel) and any pumps or tubing that you may use. Anything that comes in contact with the wine should be rinsed with sulfite sanitizing solution. Place a screen or mesh (also sanitized) inside of the press to hold back any extra skins or seeds from getting through. Start scooping up the must and placing it in the press. Some of the liquid will immediately flow through, this is the “free run”. When the press is full, slowly begin pressing. Do not try and press every last drop out of the must as this can lead to seed cracking and bitterness in the wine. Fill each container to within ½” of the top and secure a bung and airlock in place. Malolactic fermentation will exude a small amount of carbon dioxide and there will be trapped gas within the wine that will need to escape the container.
12. Allow the wine to sit for 2-3 weeks. You can conduct malolactic chromatography or bring a sample to a winemaker at Musto Wine Grape for analysis to ensure that your secondary fermentation is finished. At this point you should see a nice thick layer of lees in the bottom of the carboy or demijohn. You will want to place the full vessel onto an elevated surface such as a table and place the new, sanitized, empty vessel on the floor below. Using a sanitized siphon, rack the wine into the new carboy. You may have space at the top which will need to be “topped off” with more wine. You can either use wine from another container, or finished wine to do this. It is very important that there is less than a 1/2” of headspace in each container. At this point you should also add 1/4tsp of potassium metabisulfite per 5 gallons of wine.
13. Now it is time to let your wine age. You will need to rack it and add additional SO₂ every 3 months. Make sure you sanitize all equipment and containers when racking and keep them topped off within ½”. Come visit Musto Wine Grape for bottling advice and supplies.
The Winemaker’s Think Tank: Vol 6 – Do I Add Yeast to My Wine?
What’s the Winemaker’s Think Tank?
Every Thursday we will post about a few frequently asked questions that our winemaker has answered. If you have a winemaking question you would like to have answered, please email us at support@juicegrape.com and we will try to get into next week’s post. Cheers! 🙂
Do I Add Yeast to My Wine?
Some winemakers prefer what is called a “natural method” of fermentation, by allowing the yeast that live on the grape skins to ferment the must into wine. While these yeast can start the process of fermentation, they generally have too low of a population and alcohol tolerance to successfully finish the fermentation process. The most successful fermentations are conducted with lab cultured yeast cells. This is not to say that this method isn’t natural as well. Scientists travel to famous wine growing regions to obtain samples of the natural yeast flora that exist in those environments. They take these samples back to the lab and culture them, breeding select and healthy populations that can be packed and sold to winemakers all over the world. These selected yeast strains have a higher alcohol tolerance and have had the benefit of many trials and research conducted on their behalf to see exactly how they affect a wine. By using these strains you will not only have a more successful fermentation, but also more predictable results rather than the unpredictable results of the wild flora “natural yeast” that live on the skins. Through their research, scientists have found that certain yeasts promote certain attributes of the wine such as color security, fruit characters, spice flavors, and acid reduction. A vintner may select one of these commercially bred strains to get the desired effect they would like in their end product.
We hope this information helps with your winemaking. If you have any follow up questions or winemaking questions in general, please email us at support@juicegrape.com.
Yeast Starter Instructions Up on Youtube!
Hello Winemakers!
We are excited to release our newest video – “Yeast Starter Instructions.” In the video Winemaker Frank Renaldi teaches us how to correctly create a Yeast Starter for your fermentation. Please feel free to visit our YouTube Page for more videos HERE.
Cheers! 🙂
Yeast Pairings for Chilean Wine Grapes
Yeast Pairings for Chilean Wine Grapes
Cabernet Sauvignon: BM45, BM4X4, D80, RC212, D254
Cabernet Franc: BM45, RP15, D254, D80, BDX
Petite Verdot: BM4X4, D80, D254
Chardonnay: QA23, VIN13, D47, COTE DES BLANCS
Pinot Grigio: 71B, VIN13, QA23, R2
Sauvignon Blanc: VIN13, QA23, R2, D47, V1116
Which yeast will you use? 🙂
Also, don’t forget to watch our Youtube Video on “Yeast & Stuck Fermentation”
Cheers! And Happy Winemaking!
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